An Introduction to MEMS
Prime Faraday Technology Watch – January 2002
1
1. Introduction
This report deals with the emerging field of micro-electromechanical systems, or MEMS.
MEMS is a process technology used to create tiny integrated devices or systems that combine
mechanical and electrical components. They are fabricated using integrated circuit (IC) batch
processing techniques and can range in size from a few micrometers to millimetres. These
devices (or systems) have the ability to sense, control and actuate on the micro scale, and
generate effects on the macro scale.
The interdisciplinary nature of MEMS utilizes design, engineering and manufacturing
expertise from a wide and diverse range of technical areas including integrated circuit
fabrication technology, mechanical engineering, materials science, electrical engineering,
chemistry and chemical engineering, as well as fluid engineering, optics, instrumentation and
packaging. The complexity of MEMS is also shown in the extensive range of markets and
applications that incorporate MEMS devices. MEMS can be found in systems ranging across
automotive, medical, electronic, communication and defence applications. Current MEMS
devices include accelerometers for airbag sensors, inkjet printer heads, computer disk drive
read/write heads, projection display chips, blood pressure sensors, optical switches,
microvalves, biosensors and many other products that are all manufactured and shipped in
high commercial volumes.
MEMS has been identified as one of the most promising technologies for the 21
st
Century and
has the potential to revolutionize both industrial and consumer products by combining silicon-
based microelectronics with micromachining technology. Its techniques and microsystem-
based devices have the potential to dramatically affect of all of our lives and the way we live.
If semiconductor microfabrication was seen to be the first micromanufacturing revolution,
MEMS is the second revolution.
This report introduces the field of MEMS and is divided into four main sections. In the first
section, the reader is introduced to MEMS,
its definitions, history, current and potential
applications, as well as the state of the MEMS market and issues concerning miniaturization.
The second section deals with the fundamental fabrication methods of MEMS including
photolithography, bulk micromachining, surface micromachining and high-aspect-ratio
micromachining; assembly, system integration and packaging of MEMS devices is also
described here. The third section reviews the range of MEMS sensors and actuators, the
phenomena that can be sensed or acted upon with MEMS devices, and a brief description of
the basic sensing and actuation mechanisms. The final section illustrates the challenges
facing the MEMS industry for the commercialisation and success of MEMS.
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