2.5.2 Test lights and analogue meters – warning! A test lamp is ideal for tracing faults in say a
lighting circuit because it will cause a current to
flow which tests out high resistance connections.
However, it is this same property that will dam-
age delicate electronic circuits – so don’t use it
for any circuit that contains an electronic control
unit (ECU). Even an analogue voltmeter can
cause enough current to flow to at best give you a
false reading and at worst damage an ECU – so
don’t use it!
A digital multimeter is ideal for all forms of
testing. Most have an internal resistance in excess
of 10 M⍀. This means that the current they draw
is almost insignificant. An LED test lamp or a
logic probe is also acceptable.
2.5.3 Generic electrical testing procedure The following procedure is very generic but with
a little adaptation can be applied to any
electrical system. Refer to manufacturer’s recom-
mendations if in any doubt. The process of check-
ing any system circuit is broadly as follows.
Start Auxiliary systems diagnostic chart Hand and eye checks (loose wires,
loose switches and other obvious faults)–
all connections clean and tight.
Check battery
Check motor (including linkages) or
actuator or bulb(s) – visual check
Fuse continuity – (do not trust your
eyes) check voltage at both sides with a
meter or a test lamp
Voltage supplies at the
device/motor/ actuator/
bulb(s) are correct?
If used does the relay
click (this means the relay has
operated it is not necessarily
making contact)?
Check item with
separate fused supply
if possible before
condemning
Supply to switch –
battery volts
No
Yes
Yes
No
Supply out of the switch
and to the relay –
battery volts
Relay earth connection –
note also that the relay may
have a supply and that the
control switch may make the
earth connection
End Supplies to relay (terminal
30 for example) – battery volts
Feed out of the relay (terminal
87 for example) – battery volts)
Voltage supply to the light
within 0.5 V of the battery
Earth circuit (continuity or
voltage) – 0 ohms or 0 V