Advanced Automotive Fault Diagnosis


2.5.4 Volt drop testing



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Advanced Automotive Fault Diagnosis
LÔØI NOÙI ÑAÀU, ledklok
13
2.5.4 Volt drop testing
Volt drop is a term used to describe the difference
between two points in a circuit. In this way we can
talk about a voltage drop across a battery (normally
about 12.6 V) or the voltage drop across a closed
switch (ideally 0 V but may be 0.1 or 0.2 V).
The first secret to volt drop testing is to remem-
ber a basic rule about a series electrical circuit:
The sum of all volt drops around a circuit always
adds up to the supply.
The second secret is to ensure that the circuit
is switched on and operating – or at least the cir-
cuit should be ‘trying to operate’!
In Figure 2.2 this means that V
1
⫹ V
2

V
3
⫽ V
s
. When electrical testing, therefore, and
if the battery voltage measured as say 12 V, a
reading of less than 12 V at V
2
would indicate a
volt drop between the terminals of V
1
and/or V
3
.
Likewise the correct operation of the switch, that
is it closes and makes a good connection, would
be confirmed by a very low reading on V
1
.
What is often described as a ‘bad earth’ (when
what is meant is a high resistance to earth), could
equally be determined by the reading on V
3
.
To further narrow the cause of a volt drop
down a bit, simply measure across a smaller area.
The voltmeter V
4
, for example, would only assess
the condition of the switch contacts.
2.5.5 Testing for short circuits 
to earth
This fault will normally blow a fuse – or burn out
the wiring completely! To trace a short 
circuit is very different from looking for a high
resistance connection or an open circuit. The volt
drop testing above will trace an open circuit or a
high resistance connection.
My preferred method of tracing a short, after
looking for the obvious signs of trapped wires, is
to connect a bulb or test lamp across the blown
fuse and switch on the circuit. The bulb will light
because on one side it is connected to the supply
for the fuse and on the other side it is connected
to earth via the fault. Now disconnect small sec-
tions of the circuit one at a time until the test
lamp goes out. This will indicate the particular
circuit section that has shorted out.

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