Advanced Automotive Fault Diagnosis



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Advanced Automotive Fault Diagnosis
LÔØI NOÙI ÑAÀU, ledklok
2.4.6 Engine noises
How do you tell a constant tapping from a rattle?
Worse still, how do you describe a noise in a
book? I’ll do my best! Try the following table as
a non-definitive guide to the source or cause of
engine or engine ancillary noises.
Noise description
Possible source
Tap
Valve clearances out of adjustment,
cam followers or cam lobes worn
Rattle
A loose component, broken piston
ring or component
Light knock
Small end bearings worn, cam or
cam follower
Deep knock or thud
Big end bearings worn
Rumble
Main bearings worn
Slap
Worn pistons or bores
Vibration
Loose or out of balance 
components
Clatter
Broken rocker shaft or broken 
piston rings
Hiss
Leak from inlet or exhaust 
manifolds or connections
Roar
Air intake noise, air filter missing,
exhaust blowing or a seized 
viscous fan drive
Clunk
Loose flywheel, worm thrust bear-
ings or a loose front pulley/damper
Whine
Power steering pump or alternator
bearing
Shriek
Dry bearing in an ancillary 
component
Squeal
Slipping drive belt
2.4.7 Sources of engine noise
The following table is a further guide to engine
noise. Possible causes are listed together with the
necessary repair or further diagnosis action as
appropriate.
Sources of engine 
Possible cause
Required action
noise
Misfiring/backfiring
Fuel in tank has 
Determine 
wrong octane/
which type of 
cetane number,
fuel was last put 
or is wrong type 
in the tank
of fuel
Ignition system 
Check the 
faulty
ignition system
Engine temperature 
Check the 
too high
engine cooling 
system
Carbon deposits 
Remove the 
in the combustion 
carbon deposits 
chamber start to 
by using fuel 
glow and cause 
additives and 
misfiring
driving the 
vehicle carefully
Timing incorrect,
Check the 
which causes 
timing
misfiring in the 
intake/exhaust 
system.


12
Advanced automotive fault diagnosis
Valve train faulty
Valve clearance too 
Adjust valve 
large due to faulty 
clearance if 
bucket tappets or 
possible and 
incorrect renew 
faulty 
adjustment of valve 
bucket tappets – 
clearance
check cam 
condition
Valve timing 
Check the valve 
incorrectly adjusted,
timing and 
valves and pistons 
adjust if 
are touching
necessary
Timing belt broken 
Check timing belt 
or damaged
and check pistons
and valves for
damage – renew
any faulty parts
Engine Pistons
Disassemble 
the 
components Piston 
rings 
engine 
and 
faulty
Cylinder head gasket 
check 
Big end and/or main 
components
bearing journals
Ancillary 
Engine 
Check that all 
components
components or 
components are 
ancillary secure, tighten/
components loose 
adjust as required
or broken
Renew if broken
2.5 Electrical diagnostic
techniques
2.5.1 Check the obvious first!
Start all hands on diagnostic routines with ‘hand
and eye checks’. In other words look over the
vehicle for obvious faults. For example, if the bat-
tery terminals are loose or corroded then put this
right before carrying out complicated voltage
readings. Here are some further suggestions that
will at some point save you a lot of time.

A misfire may be caused by a loose plug lead –
it is easier to look for this than interpret the
ignition waveforms on a scope.

If the ABS warning light stays on – look to see
if the wheel speed sensor(s) are covered in
mud or oil.

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