International Journal of Engineering Inventions

International Journal of Engineering Inventions 
e-ISSN: 2278-7461, p-ISSN: 2319-6491
Volume 2, Issue 7 (May 2013) PP: 45-67 
www.ijeijournal.com
Page | 45 
Analysis on the Defects in Yarn Manufacturing Process & its 
Prevention in Textile Industry 
Neha Gupta 
Department of Mechanical Engineering, Integral University, Lucknow, India 
ABSTRACT: 
This paper is related to textile industry especially to Yarn manufacturing process. Textile is one 
of the biggest manufacturing industries in India.Defects rate of product plays a very important role for the 
improvement of yield and financial conditions of any company. Actually defects rate causes a direct effect on the 
profit margin of the product and decrease the quality cost during the manufacturing of product. Companies 
strive to decrease the defects rate of the product during the manufacturing process as much as possible. By 
checking and inspection of defects of product at different point in a production cycle and management implement 
some changes specifically at those points in production where more defects are likely to happen. 
The paper of defects rate of textile product in the yarn manufacturing process is so important in 
industry point of view. This process has large departments where the cotton passes in different process and may 
be effects the quality of yarn when it reaches the package form. A thousand defects opportunities create in the 
final package of yarn. In winding department where the final package of yarn is make. Final package of yarn is 
the end product and from it is direct send to the customers and if any final product passes with some defects and 
may chance the customer complaint. 
The main thing of this paper is to give the understanding of different problems in different departments 
in quality point of view and how to reduce the problems by taking preventive action against any defects produce 
during process. Now days, defects rate reduction is so important especially in recession days, when every 
company wants to improve the financial goals and reduce quality cost of product.