International Journal of Engineering Inventions


 Factors affecting on opening, cleaning and fiber loss



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Analysis on the Defects in Yarn Manufacturing Process

4.1.3 Factors affecting on opening, cleaning and fiber loss 
These are the general factors which affect the degree of opening and cleaning 

Type of opening device 

Speed of opening device 

Size of flocks in the feed 

Thickness of feed web 

Density of feed web 

Degree of penetration 

Fiber coherence 

Fiber alignment 

Distance between feed and opening device 

Through put speed of materials 

Type of grid bar. Grid bar is part of blow room machine which is used for cleaning and opening 
purpose. 

Air flow through the grid bar 

Condition of pre-opening 

Amount of material processed 

Ambient relative humidity percentage 

Ambient temperature 
Atmospheric condition of blow room is also important to produce smooth and uniform quality yarn. It also 
affects the raw material that why it is very important to maintain ambient temperature and ambient relative 
humidity percentage in the blow room throughout the production. Low humidity and slightly higher temperature 
are preferred because of the cotton opening temperature. [42] 


Analysis on the Defects in Yarn Manufacturing Process & its Prevention in Textile Industry
 
www.ijeijournal.com
Page | 52 
4.1.4 Critical success factors for Blow room 
For achieving yarn quality following are the critical success factor 

Cleaning efficiency 

Fiber growth 
4.1.5 Importance of yarn quality 
For producing high quality yarn, it is necessary to follow quality standards according to the customer 
needs and Market requirement. High value quality yarn is produced, if high quality yarn with minimum 
deviation is used. If fluctuation in yarn quality is high then it will be difficult for end use. 

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