Analysis on the Defects in Yarn Manufacturing Process & its Prevention in Textile Industry
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Fig. 11 A NEP Formations in Yarn
4.1.7.2 Causes of curly cotton
Due to following points of curly cotton it should be set the parts of machine in a proper way so that following
causes does
not happen
Grid bar is the part of blow room machine which is used for cleaning purpose. Grid bar settings are
very close to the beater.
Causes of curly cotton are due to hooked or bent pins in beaters.
4.1.7.3 Causes of Lap Licking
Due to the following points lap clicking occurs. Lap is the output of blow room which is used for next step such
as carding machine. To avoid the lap of licking we use roving ends within the lap to act as a layer separation.
Soft waste cotton should not use in mixing because it will create problem in the next stage.
Sticky nature of cotton, so avoid sticky cotton.
4.1.8 Preventive Action
4.1.8.1 Preventive Action for Neps Formation
For avoiding neps formation it is necessary to select the cotton according
to moisture content in the
cotton. In both cases if moisture content is less or more, our process will become critical.
As quality of our end product depends upon raw material. If cotton having more trash content then it is
necessary to increase beating point. And this beating will directly affect our neps
formation and neps
formation will be more.
Cotton mixing supervisor should take action that during mixing soft waste and process lap not to be
mix with fresh mixing. This step is necessary to avoid neps formation. As
neps formation affect the
quality of our yarn.
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