DYNAMIC IMAGE ANALYSIS
Dynamic image analysis utilizes many of the same steps as static
image analysis with a few notable exceptions. Sample
preparation
is completely different since the sample itself is moving during
the measurement. Sample preparation steps could include an
ionizer to mitigate static interactions between particles thus
improving flowability or a sample director to specifically orientate
particles through the measurement zone. Many of the same
image processing steps used for static image
analysis are also
used in dynamic systems, but it is less common that the operator
actively selects the functions being utilized. A basic diagram of the
CAMSIZER dynamic image analysis system is shown in Figure 31.
The sample is transported to the
measurement zone via a
vibratory feeder where the particles drop between a backlight and
two CCD cameras. The projected particle shadows are recorded at
a rate of more than 60 images (frames) per second and analyzed.
In this way each particle in the bulk material flow is recorded and
evaluated, making it possible to measure
a wide range of particles
(30 microns to 30 millimeters) with extreme accuracy without needing operator
involvement to switch lenses or cameras as can be the case with other technologies.
A great depth of sharpness, and therefore maximum precision across the entire
measuring range, is obtained with the two-camera system.
The zoom camera
provides maximum resolution down to the fine range, while the basic camera also
records larger particles and guarantees a high statistical certainty in the results.
Because of the size range measured by dynamic image analysis,
this is a popular
technique for applications historically using sieves. By choosing the appropriate
size parameters the results can closely match sieve results, while providing the
benefits
of quick, easy analyses with the bonus information about particle shape.
In those cases where matching historic sieve data is required the CAMSIZER
can be easily configured to “think like a sieve” to ensure the closest possible
correlation. This is made possible by collecting shape information for each particle
and calculating how that shape would pass through a square mesh of known size.
Such a function could be used to satisfy existing quality
control specifications
while simultaneously measuring the true, non-biased particle size and shape
distributions for the first time ever.
figure 31
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DYNAMIC IMAGE ANALYSIS
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