An Introduction to MEMS
Prime Faraday Technology Watch – January 2002
6
2.4 Applications
Today, high volume MEMS can be found in a diversity of applications across multiple
markets (Table 1).
Table 1. Applications of MEMS [10].
Automotive
Electronics
Medical
Communications
Defence
Internal
navigation
sensors
Disk drive heads
Blood pressure
sensor
Fibre-optic
network
components
Munitions
guidance
Air conditioning
compressor
sensor
Inkjet printer
heads
Muscle
stimulators & drug
delivery systems
RF Relays,
switches and
filters
Surveillance
Brake force
sensors &
suspension
control
accelerometers
Projection
screen
televisions
Implanted
pressure sensors
Projection
displays in
portable
communications
devices and
instrumentation
Arming systems
Fuel level and
vapour pressure
sensors
Earthquake
sensors
Prosthetics
Voltage controlled
oscillators (VCOs)
Embedded
sensors
Airbag sensors
Avionics
pressure
sensors
Miniature
analytical
instruments
Splitters and
couplers
Data storage
"Intelligent" tyres
Mass data
storage
systems
Pacemakers
Tuneable lasers
Aircraft control
As an emerging technology MEMS products are centred around technology-product
paradigms rather than product-market paradigms. Consequently, a MEMS device may find
numerous applications across a diversity of industries. For example, the MEMS inkjet printer
head nozzle in widespread use today has developed from a nozzle originally used in nuclear
separation. The commercialisation of selected MEMS devices is illustrated in Table 2.
Table 2. Commercialisation of selected MEMS devices [11].
Product
Discovery
Evolution
Cost Reduction/
Application
Expansion
Full
Commercialisation
Pressure sensors
1954-1960
1960-1975
1975-1990
1990-present
Accelerometers 1974-1985
1985-1990
1990-1998
1998
Gas sensors
1986-1994
1994-1998
1998-2005
2005
Valves 1980-1988
1988-1996
1996-2002
2002
Nozzles 1972-1984
1984-1990
1990-1998
1998
Photonics/displays 1980-1986
1986-1998
1998-2004
2004
Bio/Chemical sensors
1980-1994
1994-1999
1999-2004
2004
RF switches
1994-1998
1998-2001
2001-2005
2005
Rate (rotation) sensors
1982-1990
1990-1996
1996-2002
2002
Micro relays
1977-1982
1993-1998
1998-2006
2006
It is not within the scope of this report to detail all the current and potential applications
within each market segment. Instead, a selection of the most established
MEMS devices is
detailed along with the most potentially significant future applications.
An Introduction to MEMS
Prime Faraday Technology Watch – January 2002
7
2.4.1 Established MEMS Applications
i) Automotive airbag sensor
Automotive airbag sensors were one of the first commercial devices using MEMS. They are
in widespread use today in the form of a single chip containing a smart sensor, or
accelerometer, which measures the rapid deceleration of a vehicle on hitting an object. The
deceleration is sensed by a change in voltage. An electronic control unit subsequently sends a
signal to trigger and explosively fill the airbag.
Initial air bag technology used conventional mechanical ‘ball and tube’ type devices which
were relatively complex, weighed several pounds and cost several hundred dollars. They
were usually mounted in the front of the vehicle with separate electronics near the airbag.
MEMS has enabled the same function to be accomplished by integrating an accelerometer and
the electronics into a single silicon chip, resulting in a tiny device that can be housed within
the steering wheel column and costs only a few dollars (Figures 4 and 5).
The accelerometer is essentially a capacitive or piezoresistive device consisting of a
suspended pendulum proof mass/plate assembly. As acceleration acts on the proof mass,
micromachined capacitive or piezoresistive plates sense a change in acceleration from
deflection of the plates. The sense plates can be seen in Figure 4.
The airbag sensor is fundamental to the success of MEMS and micromachining technology.
With over 60 million devices sold and in operation over the last 10 years and operating in
such a challenging environment as that found within a vehicle, the reliability of the
technology has been proven. An example of this success is today’s vehicles – the BMW 740i
has over 70 MEMS devices including anti-lock braking systems, active suspension, appliance
Figure 4. (a) The first commercial accelerometer from Analog
Devices (1990); its size is less than 1 cm
2
(left) [12], and (b)
capacitive sense plates, 60 microns deep (right) [13].
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