An Introduction to mems (Micro-electromechanical Systems)



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an-introduction-to-mems

 

1990’s 

 

Methods of micromachining aimed towards improving sensors. 



 

1992 


MCNC starts the Multi-User MEMS Process (MUMPS) sponsored by Defense 

Advanced Research Projects Agency (DARPA)  

 

1992 


First micromachined hinge 

 

1993 



First surface micromachined accelerometer sold (Analog Devices, ADXL50) 

 

1994 



Deep Reactive Ion Etching is patented 

 

1995 



BioMEMS rapidly develops 

 

2000  



MEMS optical-networking components become big business 

 

 




An Introduction to MEMS 

 

 



Prime Faraday Technology Watch – January 2002 

6

 



2.4  Applications 

 

Today, high volume MEMS can be found in a diversity of applications across multiple 



markets (Table 1). 

 

Table 1.  Applications of MEMS [10]. 



 

Automotive

 

Electronics

 

Medical

 

Communications

 

Defence

 

Internal 



navigation 

sensors


 

Disk drive heads

 

Blood pressure 



sensor

 

Fibre-optic 



network 

components

 

Munitions 



guidance

 

Air conditioning 



compressor 

sensor


 

Inkjet printer 

heads

 

Muscle 



stimulators & drug 

delivery systems

 

RF Relays, 



switches and 

filters


 

Surveillance

 

Brake force 



sensors & 

suspension 

control 

accelerometers

 

Projection 



screen 

televisions

 

Implanted 



pressure sensors

 

Projection 



displays in 

portable 

communications 

devices and 

instrumentation

 

Arming systems



 

Fuel level and 

vapour pressure 

sensors


 

Earthquake 

sensors

 

Prosthetics



 

Voltage controlled 

oscillators (VCOs)

 

Embedded 



sensors

 

Airbag sensors



 

Avionics 

pressure 

sensors


 

Miniature 

analytical 

instruments

 

Splitters and 



couplers

 

Data storage



 

"Intelligent" tyres

 

Mass data 



storage systems

 

Pacemakers



 

Tuneable lasers

 

Aircraft control



 

 

As an emerging technology MEMS products are centred around technology-product 



paradigms rather than product-market paradigms.  Consequently, a MEMS device may find 

numerous applications across a diversity of industries.  For example, the MEMS inkjet printer 

head nozzle in widespread use today has developed from a nozzle originally used in nuclear 

separation.  The commercialisation of selected MEMS devices is illustrated in Table 2. 

 

Table 2.  Commercialisation of selected MEMS devices [11]. 



 

Product 

Discovery 

Evolution 

Cost Reduction/ 

Application 

Expansion 

Full 

Commercialisation 

Pressure sensors 

1954-1960 

1960-1975 

1975-1990 

1990-present 

Accelerometers 1974-1985 

1985-1990 

1990-1998 

1998 


Gas sensors 

1986-1994 

1994-1998 

1998-2005 

2005 

Valves 1980-1988 



1988-1996 

1996-2002 

2002 

Nozzles 1972-1984 



1984-1990 

1990-1998 

1998 

Photonics/displays 1980-1986 



1986-1998 

1998-2004 

2004 

Bio/Chemical sensors 



1980-1994 

1994-1999 

1999-2004 

2004 


RF switches 

1994-1998 

1998-2001 

2001-2005 

2005 

Rate (rotation) sensors 



1982-1990 

1990-1996 

1996-2002 

2002 


Micro relays 

1977-1982 

1993-1998 

1998-2006 

2006 

 

It is not within the scope of this report to detail all the current and potential applications 



within each market segment.  Instead, a selection of the most established MEMS devices is 

detailed along with the most potentially significant future applications. 

 



An Introduction to MEMS 

 

 



Prime Faraday Technology Watch – January 2002 

7

 



2.4.1  Established MEMS Applications 

 

i)  Automotive airbag sensor 



Automotive airbag sensors were one of the first commercial devices using MEMS.  They are 

in widespread use today in the form of a single chip containing a smart sensor, or 

accelerometer, which measures the rapid deceleration of a vehicle on hitting an object.  The 

deceleration is sensed by a change in voltage.  An electronic control unit subsequently sends a 

signal to trigger and explosively fill the airbag. 

 

Initial air bag technology used conventional mechanical ‘ball and tube’ type devices which 



were relatively complex, weighed several pounds and cost several hundred dollars.  They 

were usually mounted in the front of the vehicle with separate electronics near the airbag.  

MEMS has enabled the same function to be accomplished by integrating an accelerometer and 

the electronics into a single silicon chip, resulting in a tiny device that can be housed within 

the steering wheel column and costs only a few dollars (Figures 4 and 5). 

 

The accelerometer is essentially a capacitive or piezoresistive device consisting of a 



suspended pendulum proof mass/plate assembly.  As acceleration acts on the proof mass, 

micromachined capacitive or piezoresistive plates sense a change in acceleration from 

deflection of the plates.  The sense plates can be seen in Figure 4. 

 

 



 

 

 

 



 

 

 



 

 

The airbag sensor is fundamental to the success of MEMS and micromachining technology.  



With over 60 million devices sold and in operation over the last 10 years and operating in 

such a challenging environment as that found within a vehicle, the reliability of the 

technology has been proven.  An example of this success is today’s vehicles – the BMW 740i 

has over 70 MEMS devices including anti-lock braking systems, active suspension, appliance 

Figure 4. (a) The first commercial accelerometer from Analog 

Devices (1990); its size is less than 1 cm

2

 (left) [12], and (b) 



capacitive sense plates, 60 microns deep (right) [13]. 


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