Advanced Automotive Fault Diagnosis



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Advanced Automotive Fault Diagnosis
LÔØI NOÙI ÑAÀU, ledklok
10.3.3 Epicyclic gearbox 
operation
Epicyclic gears are a special set of gears that are
part of most automatic gearboxes. They consist
of three elements:

a sun gear, located in the centre;

the carrier that holds two, three, or four planet
gears, which mesh with the sun gear and
revolve around it;

an internal gear or annulus is a ring with 
internal teeth, which surrounds the planet
gears and meshes with them.
Any part of a set of planetary gears can be held
stationary or locked to one of the others. This will
produce different gear ratios. Most of the auto-
matic gearboxes of the type shown earlier have
two sets of planetary gears that are arranged in
line as shown in Figure 10.8. This provides the
necessary number of gear ratios. The appropriate
elements in the gear train are held stationary by a
system of hydraulically operated brake bands and
clutches. These are worked by a series of
hydraulically operated valves in the lower part of
the gearbox. Oil pressure to operate the clutches
and brake bands is supplied by a pump. The sup-
ply for this is the oil in the sump of the gearbox.
Unless the driver moves the gear selector to
operate the valves, automatic gear changes are
made depending on just two factors:

throttle opening
a cable is connected from
the throttle to the gearbox;

road speed
when the vehicle reaches a set
speed a governor allows pump pressure to
take over from the throttle.
The cable from the throttle also allows a facility
known as ‘kick down’. This allows the driver to
change down a gear, such as for overtaking, by
pressing the throttle all the way down.
Many modern automatic gearboxes now use
gears the same as in manual boxes. The changing
of ratios is similar to the manual operation except
that hydraulic clutches and valves are used.

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