Advanced Automotive Fault Diagnosis



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Advanced Automotive Fault Diagnosis
LÔØI NOÙI ÑAÀU, ledklok
9.17.2 Components and circuit
The main components of a basic air bag system
are as follows:

driver and passenger air bags;

warning light;

passenger seat switches;

pyrotechnic inflater;
Electrical systems
241
Hand and eye checks
(loose wires, loose switches
and other obvious faults) – all
connections clean and tight
Check battery – must be
70% charged
Start
End
Fuse continuity – check
voltage at both sides with
a meter or a test lamp
Check the ignition supply voltage
to the ECU – battery voltage.
Check the earth wire – 0 ⍀
to a known good earth
Operation of the control
and power switches
(voltage same in and out)
Check road speed
sensor output – may
be the same one for
the speedometer is a
good signal?
Check mechanical
fitting is correct
Check same signal
reaches ECU
Yes
No
Renew sensor
Continuity of wiring to
throttle actuator
Throttle actuator
resistance or
operation checks
The system can be ‘road
tested’ on a secure
wheel free ramp to
check operation
Cruise control systems diagnostic chart



igniter;

crash sensor(s);

ECU.
The air bag is made of a nylon fabric with a coat-
ing on the inside. Prior to inflation the air bag is
folded up under suitable padding which has spe-
cially designed break lines built in. Holes are pro-
vided in the side of the air bag to allow rapid
deflation after deployment. The driver’s air has a
volume of about 60 litres and the passenger air
bag about 160 litres. Figure 9.63 shows a steering
wheel with an air bag fitted in the centre.
A warning light is used as part of the system
monitoring circuit. This gives an indication of a
potential malfunction and is an important part of
the circuit. Some manufacturers use two bulbs
for added reliability.
Consideration is being given to the use of a
seat switch on the passenger side to prevent
deployment when not occupied. This may be
more appropriate to side-impact air bags.
The pyrotechnic inflater and the igniter can be
considered together. The inflater in the case of the
driver is located in the centre of the steering wheel.
It contains a number of fuel tablets in a combustion
chamber. The igniter consists of charged capaci-
tors, which produce the ignition spark. The fuel
tablets burn very rapidly and produce a given
quantity of nitrogen gas at a given pressure. This
gas is forced into the air bag through a filter and the
bag inflates breaking through the padding in the
wheel centre. After deployment a small amount of
sodium hydroxide will be present in the air bag and
vehicle interior. Personal protection equipment
must be used when removing the old system and
cleaning the vehicle interior.
The crash sensor can take a number of forms;
these can be described as mechanical or electronic.
The mechanical system works by a spring holding

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