Synthesis of design and construction practices



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FINAL CONTRACT REPORT 

 

COMPOSITE PAVEMENT SYSTEMS:  

SYNTHESIS OF DESIGN AND CONSTRUCTION PRACTICES 

 

Gerardo W. Flintsch, Ph.D., P.E. 

Director, Center for Safe and Sustainable Infrastructure 

Virginia Tech Transportation Institute 

 

Brian K. Diefenderfer, Ph.D., P.E. 

Research Scientist 

Virginia Transportation Research Council 

 

Orlando Nunez 

Graduate Research Assistant 

Center for Safe and Sustainable Infrastructure 

Virginia Tech Transportation Institute 

 

 

 

INTRODUCTION 

 

Transportation agencies and the road building industry have traditionally designed and 



constructed two pavement types, flexible and rigid.  The selection of which type to use is often 

based on a pavement type selection (PTS) process to decide the best pavement alternative for a 

particular project.  This process helps pavement engineers determine the most cost-effective 

pavement type capable of supporting anticipated traffic under existing environmental conditions 

and providing safety and driving comfort to the traveling public (VDOT, 2001).   

 

Composite pavement systems have shown good potential for becoming a cost-effective 



pavement alternative for high volume roadways (Nunn et al., 1997; Nunn, 2004).  There are 

several types of composite pavement structures; however, in this study, a composite structure is 

defined as a multi-layer structure where there is a flexible layer (top-most layer) over a rigid 

layer.  The flexible (asphalt concrete) layer (e.g., dense-graded hot-mix asphalt [HMA], stone 

matrix asphalt [SMA], open-graded friction course [OGFC], etc.) provides a smooth, safe, and 

quiet driving surface, whereas the rigid layer (e.g., cement-treated base [CTB], roller-compacted 

concrete [RCC], continuously reinforced concrete pavement [CRCP], etc.) provides a stiff and 

strong base.  This high modulus rigid base tends to change the traditional pavement concept in 

which the layers’ moduli decrease as depth increases.  In composite structures, the stiffness of 

the base (rigid layer) is greater than that of the surface layer (flexible layer). 

 

Composite structures are also known as semi-rigid or flexible composite structures in 



other countries.  These pavements have been widely used in roads where there is a high traffic 

volume (50+ million equivalent single axle loads [ESALs]), heavily loaded trucks (which 

translates to high ESALs), and the designer seeks long-life pavements with minimum 



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rehabilitation (such as replacement of the wearing surface) (Nunn, 2004; Jofre and Fernandez, 

2004). 


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