FINAL CONTRACT REPORT
COMPOSITE PAVEMENT SYSTEMS:
SYNTHESIS OF DESIGN AND CONSTRUCTION PRACTICES
Gerardo W. Flintsch, Ph.D., P.E.
Director, Center for Safe and Sustainable Infrastructure
Virginia Tech Transportation Institute
Brian K. Diefenderfer, Ph.D., P.E.
Research Scientist
Virginia Transportation Research Council
Orlando Nunez
Graduate Research Assistant
Center for Safe and Sustainable Infrastructure
Virginia Tech Transportation Institute
INTRODUCTION
Transportation agencies and the road building industry have traditionally designed and
constructed two pavement types, flexible and rigid. The selection of which type to use is often
based on a pavement type selection (PTS) process to decide the best pavement alternative for a
particular project. This process helps pavement engineers determine the most cost-effective
pavement type capable of supporting anticipated traffic under existing environmental conditions
and providing safety and driving comfort to the traveling public (VDOT, 2001).
Composite pavement systems have shown good potential for becoming a cost-effective
pavement alternative for high volume roadways (Nunn et al., 1997; Nunn, 2004). There are
several types of composite pavement structures; however, in this study, a composite structure is
defined as a multi-layer structure where there is a flexible layer (top-most layer) over a rigid
layer. The flexible (asphalt concrete) layer (e.g., dense-graded hot-mix asphalt [HMA], stone
matrix asphalt [SMA], open-graded friction course [OGFC], etc.) provides a smooth, safe, and
quiet driving surface, whereas the rigid layer (e.g., cement-treated base [CTB], roller-compacted
concrete [RCC], continuously reinforced concrete pavement [CRCP], etc.) provides a stiff and
strong base. This high modulus rigid base tends to change the traditional pavement concept in
which the layers’ moduli decrease as depth increases. In composite structures, the stiffness of
the base (rigid layer) is greater than that of the surface layer (flexible layer).
Composite structures are also known as semi-rigid or flexible composite structures in
other countries. These pavements have been widely used in roads where there is a high traffic
volume (50+ million equivalent single axle loads [ESALs]), heavily loaded trucks (which
translates to high ESALs), and the designer seeks long-life pavements with minimum
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rehabilitation (such as replacement of the wearing surface) (Nunn, 2004; Jofre and Fernandez,
2004).
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