International Journal of Engineering Inventions


 Problems in Ring Process



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Analysis on the Defects in Yarn Manufacturing Process

5.6.3 Problems in Ring Process 
Ring spinning process is a very critical process in the whole plant and it has also the direct relation to production 
of plant. It’s difficult to manage it and lot of problems occurs during process. Following are some production, 
mechanical and electric problems here. 

Most of operators don’t know about how to handle the machine. 

Due to lack of training of employees, they can create problems when they work in the department like 
problems of material handling, wrong traveler and bobbin colour. 

Ends down is the major problems in ring machine and it cause an efficiency and production 
loss. 

Due to lack of training of maintenance staff, mechanical fault is creating a problem and loss of 
mechanical parts, efficiency and production of plant. 

Improper maintenance is also creating problems related to maintenance and electric fault during 
running of machine.[52] 

Electric problems are also occurred due to lack of electric staff and they are unable to take corrective 
and preventive action against any fault. 

Some faults are occurred due to manufacturer of machine like software problem, communication 
problem and load capacity problems. 


Analysis on the Defects in Yarn Manufacturing Process & its Prevention in Textile Industry
 
www.ijeijournal.com
Page | 64 
Fig. 24 Diagram of Ring Spinning Process 
5.6.4 Critical Success Factors 
In ring spinning process, there are some critical success factors which directly effect on yarn quality and 
profitability of the plant. 
5.6.4.1 Strength of Yarn 
If there is need to reduce the defects and improve quality of yarn, strength of yarn is so important that without it 
we can’t take best results in the next process. Strength of yarn depends on twist of yarn, as the twist increases 
the strength is also increases up to a certain limit. 

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