360R-06 Design of Slabs-on-Ground


R-18 ACI COMMITTEE REPORT



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Design of Slabs-on-Ground

360R-18 ACI COMMITTEE REPORT
exposure of the slab-on-ground is also a concern. These
effects include subgrade volume changes (shrink/swell soils)
and temperature changes. Normally, thermal effects may be
minimized by constructing the slab after the building is
enclosed. Many slabs, however, are placed before building
enclosure. Therefore, the construction sequence is important
in determining whether transient environmental factors
should be considered in the design. Finally, thermal effect
due to in-service conditions should be considered.
4.2—Vehicular loads
Most vehicular traffic on industrial floors consists of lift
trucks and distribution trucks with payload capacities as high
as 70,000 lb (310 kN). The payload and much of a truck’s
weight are generally carried by the wheels of the loaded axle.
The Industrial Truck Association (1985) has compiled
representative load and geometry data for lift truck capacities
up to 20,000 lb (89 kN) (Table 4.1).
Vehicle variables affecting the thickness selection and
design of slabs-on-ground include:
• Maximum axle load;
• Distance between loaded wheels;
• Tire contact area; and
• Load repetitions during service life.
The axle load, wheel spacing, and contact area are functions
of the lift truck or vehicle specifications. If vehicle details are
unknown or if the lift truck capacity is expected to change in
the future, the values in Table 4.1 may be used for design. The
number of load repetitions, which may be used to help establish
a factor of safety, is a function of the facility’s usage.
Knowledge of load repetitions helps the designer to quantify
fatigue. Whether these values are predictable or constant
during the service life of a slab should also be considered.
Often, the slab is designed for an unlimited number of
repetitions.
The contact area between tire and slab is used in the analysis
for lift truck with pneumatic or composition tires (Wray
1986). The contact area of a single tire can be approximated
by dividing the tire load by the tire pressure (Packard 1976).
This calculation is somewhat conservative because the effect
of tension in the tire wall is not included. Assumed pressures are
variable; however, pneumatic non-steel-cord tire pressures
range from 85 to 100 psi (0.6 to 0.7 MPa), while steel-cord
tire pressures range from 90 to 120 psi (0.6 to 0.8 MPa). The
Industrial Truck Association found that the standard solid
and cushion solid rubber tires have floor contact areas that
may be based on internal pressures between 180 and 250 psi
(1.2 to 1.7 MPa) (Goodyear Tire and Rubber Co. 1983).
Some polyurethane tire pressures exceeding 1000 psi (6.9 MPa)
have been measured. Large wheels have tire pressures
ranging from 50 to 90 psi (0.3 to 0.6 MPa).
Dual tires have an effective contact area greater than the
actual contact area of the two individual tires. There are
charts available to determine this effective contact area
(Packard 1976). A conservative estimate of this effective
contact area, however, can be made using the contact area of
the two tires and the area between the contact area. If it is not
known whether the vehicle will have dual wheels or what the
wheel spacings are, then a single equivalent wheel load and
contact area can be used conservatively.
An important consideration for the serviceability of a slab
subject to vehicular loads is the design of construction and
sawcut contraction joints. Joints should be stiff enough and
have sufficient shear transferability to limit differential move-
ment and prevent edge spalling as a vehicle travels across the
joint. Refer to 
Chapter 5
 for more information and joint details.

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