27.5.1 Cleaning out of place (COP)
In COP operation, the equipment is disassembled as much as needed to expose
all possibly soiled surfaces. The parts are rinsed, cleaned, sanitized and reassem-
bled. The actual cleaning operations may be manual or machine-assisted. Tubing
and equipment parts are cleaned by the action of turbulent fl uid fl ow and brushes.
Permanent equipment, such as large tanks, elevators, conveyors etc. are individually
cleaned, using high pressure nozzles for hot water, detergent and sanitizer. The COP
units contain reservoirs for cleaning solutions, recirculation pumps, nozzles (hot and
cold liquid guns) and devices for heating the cleaning solution. To be applicable, the
COP strategy requires, in the fi rst place, that the production line can be disassembled
into relatively small and numerous parts. This condition has obvious negative eco-
nomic consequences both in capital investment and in labor cost.
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