An Introduction to MEMS
Prime Faraday Technology Watch – January 2002
28
The most commonly used packages for sensors are usually based on derivatives of
conventional semiconductor packages including plastic, ceramic and metal can packages
(Figure 29).
Figure 30. Types of traditional IC packaging [32].
Each of these packages has been adapted in one form or another for the packaging of silicon
sensors. Since the substrate on many integrated circuits requires an electrical connection to
bias it, sensor dies are usually mounted to a die attach pad in the package using a conductive
bond. The die attach pad is typically joined to a metal lead frame with wire bonds providing
the electrical connections to the lead frame fingers. Various bonding media include AuSi
eutectic bonding, epoxy bonding (conductive or insulating depending on filler material) and
glass usually loaded with silver. The package is subsequently formed by plastic moulding (as
in the case of moulded plastic packages), sealed ceramic or metal caps (ceramic packages), or
with a brazed metal cap to the base of a metal package.
Wire bonding is still the most common technique for electrically connecting the die and
consists of two main technologies; ultrasonic and thermosonic, their difference being in the
mechanical stress applied to the die, the minimum spacing, the used wire alloys and the
possibility of wire adjustment.
In flip-chip (FC) technology the chips are bonded face down to a substrate via bumps;
materials include solder, gold, copper and nickel. On heating, the bump material melts and
simultaneously forms all the electrical and mechanical connections between the chip and the
substrate.
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