360R-06 Design of Slabs-on-Ground



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Design of Slabs-on-Ground

5.4—Joint protection
Joints should be protected to ensure their long-term perfor-
mance. Regardless of the materials chosen for protection, the
joint must have adequate load transfer, and the surfaces of
adjacent slabs should remain in the same plane.
For wheeled traffic, there are two ways to protect a joint:
fill the joint with a material to restore surface continuity, or
armor the edges with steel angles or plates. Certain types of
semirigid epoxy or polyurea are the only materials known to
the committee that can fill joints and provide sufficient
shoulder support to the edges of the concrete and prevent
joint breakdown. Such joint materials should be 100% solids
and have a minimum Shore A hardness of 80 when measured
in accordance with ASTM D 2240. Refer to Section 5.5 for
more details on joint filling and sealing.
For large slab placements where sawcut contraction joints
are not used, and the joint width at the construction joints
may open significantly, such as post-tensioned slabs, or slabs
cast with shrinkage-compensating concrete, it is recom-
mended that the joints be protected with back-to-back steel
angles (
Fig. 5.15
) or bars, as shown in 
Fig. 5.14
. It is critical
that the top surfaces of the angles or bars used to armor be
true. Milling may be required to produce a flat surface if
conventional rolled shapes or bar stock is used for this
purpose. Steel-armored joints less than 3/8 in. (9 mm) in
width can be sealed with an elastomeric sealant as described
in ACI 504R. Armored joints where width is 3/8 in. (9 mm)
or greater should be filled full depth with semirigid epoxy or
polyurea joint filler, or with a joint filler with an integral sand
extender to provide a smooth transition for wheel traffic.
Construction and sawcut contraction joints that are
unstable will not retain any type of joint filler. Joints are
unstable if there is horizontal movement due to continued
shrinkage or temperature changes, or vertical movement due to
inadequate load transfer. Regardless of the integrity of initial
construction, the continued movement of a filled, curled,
undoweled joint under traffic may prematurely fatigue the filler/
concrete interface to failure. Joint edge protection provided by
supportive filler is increased when load-transfer provisions are
incorporated in the joint design.

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