Setting particle size specifications
Rather than use a single point in the distribution as a specification,
it is suggested
to include other size parameters in order to describe the width of the distribution.
The span is a common calculation to quantify distribution width: (D90 – D10) /
D50. However, it is rare to see span as part of a particle size specification. The
more common practice is to include two points which describe the coarsest and
finest parts of the distribution. These are typically the D90 and D10. Using the
same convention as the D50, the D90 describes the diameter where ninety percent
of the distribution has a smaller particle size and ten percent
has a larger particle
size. The D10 diameter has ten percent smaller and ninety percent larger. A three
point specification featuring the D10, D50, and D90 will be considered complete and
appropriate for most particulate materials.
How these points are expressed may vary. Some specifications use a format where
the D10, D50, and D90 must not be more than (NMT) a stated size.
Example:
D10 NMT 20µm
D50 NMT 80µm
D90 NMT 200µm
Although only one size is stated for each point there is
an implied range of
acceptable sizes (i.e. the D50 passes if between 20 and 80µm).
Alternatively, a range of values can be explicitly stated.
Example:
D10 10 – 20µm
D50 70 – 80µm
D90 180 – 200µm
This approach better defines the acceptable size distribution, but may be
perceived as overly complicated for many materials.
It may also be tempting to include a requirement that 100% of the distribution
is smaller than a given size. This implies calculating the D100 which is not
recommended. The D100 result (and to a lesser degree the D0) is the least robust
calculation from any experiment. Any slight disturbance
during the measurement
such as an air bubble or thermal fluctuation can significantly influence the D100
value. Additionally, the statistics involved with calculating this value (and other
“extreme” values such as the D99, D1, etc.) aren’t as robust because there may
not be very many of the “largest” and “smallest” particles.
Given the possible broad
spread of D100 results it is not recommended for use in creating specifications
involving a statement that 100% of the particles are below a stated size.
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