20
Advanced automotive fault diagnosis
then the fault must be the control unit. If a sensor
does not produce the
required information then
the fault is equally evident.
2.8 On- and off-board
diagnostics
2.8.1 On-board diagnostics
On-board diagnostics refers to the systems on the
vehicle carrying out some form of self-monitor-
ing. The more complex automobiles become, the
greater the number of electronic systems and the
more difficult it is to register the actual condition
in case of a defect.
Many connecting cables and adapters are
required to achieve this.
Data about the different
systems and their working together is needed to
allow a system specific diagnosis. Modern elec-
tronics with self-diagnosis supports the techni-
cian by registering actual values, comparing them
with the nominal values, and diagnosing faults
that are stored for repair purposes.
Internal to an ECU,
a checksum of the program
memory is calculated. Then a read and write test of
the random access memory (RAM) is performed.
Other elements such as A/D (analogue/digital)
converters are also checked within this test cycle.
During the operating time of the vehicle, the
ECUs are constantly checking the sensors they are
connected to. The ECUs are then able to determine
whether a sensor has a short circuit to ground or
battery voltage, or if a cable to the sensor is open
circuit. By comparing the measured values and the
stored data, an ECU is able to determine whether
the measured values exceed or are still within the
tolerance required.
Combining information pro-
vided by other sensors allows the ECU to monitor
for plausibility of the sensor signals.
Measuring the current normally taken by their
circuits is used to carry out a check on actuators.
Powering the actuator and observing the reaction
of the system can test the function of an actuator
in some cases.
If discrepancies to the nominal values are diag-
nosed, the information is stored in an internal fault
memory together with other parameters, such as
engine temperature or speed. In this way, defects
that appear intermittent
or only under certain con-
ditions can be diagnosed. If a fault occurs only
once during a set period of time, it is deleted. The
fault memory can be read later in the workshop and
provides valuable information for the technician.
When a defective sensor is detected, the meas-
ured values are replaced by a nominal value, or
an alternative value is calculated using the infor-
mation from other sensors to provide a limp-
home function. With the help of an appropriate
code
reader or scanner, a technician can commu-
nicate with the ECUs, read the fault memory
and the measured values, and send signals to the
actuators.
Another task of self-diagnosis is to indicate a
defect to the driver. A warning light on the dash-
board is the most common method used to do
this. Regulations
concerning exhaust emissions
mean an extension of self-diagnosis is desirable.
The control units will soon have to be able to
control all exhaust gas functions and components
and to clearly indicate a defective function or
the exceeding of the permissible exhaust limits.
Chapter 5 covers this subject in detail.
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