360R-06 Design of Slabs-on-Ground


—Joint filling and sealing



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Design of Slabs-on-Ground

5.5—Joint filling and sealing
Where there are wet conditions, hygienic and dust control
requirements, and the slab is not subjected to wheel traffic,
contraction and construction joints can be filled with joint filler
or an elastomeric joint sealant. Joints subjected to wheeled
traffic should be treated as discussed in Section 5.4.
Isolation or other joints are sometimes sealed with an elasto-
meric sealant to minimize moisture, dirt, or debris accumula-
tion. Elastomeric sealants should not be used in interior joints
that will be subjected to vehicular traffic unless protected with
steel armored edges. Refer to ACI 504R for more information
on elastomeric sealants.
5.5.1 Time of filling and sealing—Concrete slabs-on-ground
continue to shrink for years; most shrinkage takes place within
the first year. It is advisable to defer joint filling and sealing as
long as possible to minimize the effects of shrinkage-related
joint opening on the filler or sealant. Ideally, if the building is
equipped with an HVAC system, it should be run for 2 weeks
before joint filling. This is especially important where joint
fillers are used in traffic-bearing joints because such materials
have minimal extensibility. If the joint should be filled before
most of the shrinkage has occurred, separation should be
expected between the joint edge and the joint filler, or within the
joint filler itself. These slight openings can subsequently be
filled with a low-viscosity compatible material. If construction
traffic dictates that joints be filled early, provisions should be
made to require that the contractor return at a pre-established
date to complete the necessary work using the same manufac-
turer’s product. Earlier filling will result in greater separation
and will lead to the need for more substantial correction; this
separation does not indicate a failure of the filler.
For cold-storage and freezer-room floors, joint fillers specifi-
cally developed for cold temperature applications should be
installed only after the room has been held at its planned oper-
ating temperature for at least 48 hours. For freezer rooms with
operating temperatures below 0 °F (–18 °C), the operating
temperature should be maintained for 14 days before starting
joint filling.
There should be an understanding between all parties as to
when the joints will be filled and whether provisions should be
made for refilling the joints at a later time when additional
concrete shrinkage has taken place.
5.5.2 Installation—Elastomeric sealants should be installed
over a preformed joint filler, backer rod, or other bond breaker
as described in ACI 504R. Semirigid epoxy and polyurea joint
fillers should be installed full depth in sawcut joints. Joints
should be suitably cleaned to provide optimum contact between
the filler or sealant and bare concrete. Vacuuming is recom-
mended rather than blowing the joint out with compressed air.
Dirt, debris, sawcuttings, curing compounds, and sealers should
be removed. Cured epoxy and polyurea fillers should be flush
with the floor surface to protect the joint edges and recreate an



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