360R-06 Design of Slabs-on-Ground



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Design of Slabs-on-Ground

4.3—Concentrated loads
Warehousing improvements in efficiency and storage
densities have trended toward increased rack post loads. These
changes include narrower aisles, higher pallet or material
stacking, and the use of automated stacking equipment. Pallet
Fig. 4.1—Controlling design considerations for various
types of slab-on-ground loading (Packard 1976). (Note: 1 in.
2
= 645.2 mm
2
; 1 ft
2
 = 0.09290 m
2
.)
Table 4.1—Representative axle loads and wheel 
spacings for various lift truck capacities
Truck rated capacity, lb
Total axle load static 
reaction, lb
Center-to-center of 
opposite wheel tire, in.
2000
5600 to 7200
24 to 32
3000
7800 to 9400
26 to 34
4000
9800 to 11,600
30 to 36
5000
11,600 to 13,800
30 to 36
6000
13,600 to 15,500
30 to 36
7000
15,300 to 18,100
34 to 37
8000
16,700 to 20,400
34 to 38
10,000
20,200 to 23,800
37 to 45
12,000
23,800 to 27,500
38 to 40
15,000
30,000 to 35,300
34 to 43
20,000
39,700 to 43,700
36 to 53
Note: The concentrated reaction per tire is calculated by dividing the total axle load
reaction by the number of tires on that axle. Figures givens are for standard trucks.
The application of attachments and extended high lifts may increase these values. In
such cases, the manufacturer should be consulted. Weights given are for trucks
handling the rated loads at 24 in. from load center to face of fork with mast vertical.
1 lb = 0.004448 kN; 1 in. = 25.4 mm.


DESIGN OF SLABS-ON-GROUND 360R-19
storage racks may be higher than 80 ft (24 m) and may
produce concentrated post loads of 40,000 lb (180 kN) or
more. For the higher rack loads, racks that cover a large plan
area (which will affect the deeper soil layers), and racks with
long-term loading, the effect of the long-term soil settlement
should also be considered in the design of the slab. Cracking
can also be caused by early installation of rack systems that
may restrain the slab and prevent joint activation. The racks
may restrain the slab with the rack system bracing or by the
increase in base friction from additional storage loads.
The concentrated load variables that affect design of the
slab-on-ground are:
• Maximum or representative post load;
• Duration of load;
• Spacings between posts and aisle width;
• Location of the concentrated load relative to slab joint
location and the amount of shear transfer across the
slab joint; and
• Area of contact between post or post plate and slab.
Material-handling systems are major parts of the building
layout and should be well defined early in the project. Rack data
can be obtained from the manufacturer. It is not uncommon to
specify a larger base plate than is normally supplied to reduce
the flexural stress caused by the concentrated load. The base
plate should be sized to distribute the load over the plate area.

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